GLASS PROCESSING TECHNOLOGY

AUTOMATION
SOLUTIONS

More control. More continuity.
New possibilities for your production.

Our automation solutions are designed to optimize workflows, enhance machine performance, simplify process management and ensure consistent quality over time.

AUTOMATIC MACHINES

A-WR

Automatic wheels
wear regulation

Full automatic adjustment of diamond and resin wheels. No sample glass. No manual wheel adjustments. Just one minute to achieve accurate and repeatable machine setup.

< 1 MIN

Automatic pre-setting “ZERO” procedure, without glass in the machine.

0.01 mm

Manual spindle adjustment accuracy with Jog function.

A-WR touch screen - wheel setting
A-WR touch screen - spindle adjustment
TLS AV edging machine with A-WR system
A-WR System Inside spindle modules
A-WR TECHNICAL FEATURES
  1. Automatic pre-setting “ZERO” procedure for diamond and resin wheels, without glass in the machine, in less than one minute
  2. Automatic compensation of polishing wheels wear
  3. Automatic positioning for wheel replacement
  4. Manual spindle position adjustment (Jog function) with 0.01 mm accuracy
  5. Automatic positioning on the programmed setpoint
  6. Automatic mechanical backlash compensation
  7. Automatic spindle cleaning procedure
  8. Wheels wear warning message
  9. Spindle condition and problems warning message
  10. Manual override and unlocking function for emergency situations
  11. Motorized adjustable inlet conveyor glass removal
  12. Digital ammeters and automatic polishing wheels wear monitoring system
  13. Automatic detection and compensation of inlet conveyor belt wear
  14. Inlet conveyor alignment verification procedure
  15. Automatic adjustment of processing parameters according to glass thickness
  16. Automatic main conveyor adjustment control system for alignment and thickness setting
  17. Automatic resin wheel wear compensation system during processing. Accurate monitoring of resin wheel motor torque, also suitable for remote monitoring and control applications (e.g. robotic production lines)

OPTIONAL: thickness control sensor or automatic thickness detection and positioning sensor.

i-AL

Less setup time.
More consistency. More control.

A comprehensive package of mechanical, electronic and software systems designed to maximize automation, simplify machine management and ensure seamless integration with modern production environments.

i-AL pack includes:
  1. Digital ammeters displayed on the touch-screen panel
  2. Handheld device with several functions
  3. Automatic parameters according to glass thickness and production requirements
  4. Polishing wheels pressure adjustment
  5. Glass length measurement
  6. Remote diagnostics and assistance

OPTIONAL: thickness control sensor or automatic thickness detection and positioning sensor.

Discover the most suitable solution for your needs
i-AL
i-AL
i-AL
i-AL
TLR & TLS SERIES

i-AL LIMITED EDITION

The ultimate evolution
of glass processing.

The Limited Edition is more than a machine. It is a complete technology ecosystem built on the proven TLR and TLS platforms, combining premium engineering, advanced automation and intelligent digital solutions.

  • A-WR
  • i-AL
  • Robot Ready
  • IoT
  • Orquestra Software
i-AL LIMITED EDITION

BUILT FOR THOSE
WHO DEMAND MORE.

AUTOMATION

Robotics, A-WR & i-AL systems, IoT connectivity and Orquestra software work together to deliver higher productivity, consistent quality, real-time monitoring and smarter production management. Designed for the most demanding glass processors, Limited Edition machines maximize performance, efficiency and reliability while preparing production environments for the future of smart manufacturing.

ADVANTAGES

Designed for glass processors seeking the highest levels of productivity, quality and automation, Limited Edition machines combine exclusive technologies, premium components and intelligent process management in a single platform.

Request a custom configuration
KEY FEATURES
  • Premium Mechanical Engineering

    Enhanced components and optimized machine architecture.

  • Advanced Automation

    A-WR and i-AL systems for automatic machine setup and process management.

  • Robotics Ready

    Seamless integration with robotic handling and automated production lines.

  • IoT Connectivity

    Real-time machine monitoring and production data collection.

  • Predictive Maintenance

    Condition monitoring sensors continuously analyze critical machine parameters, enabling early detection of potential issues, reducing unplanned downtime and optimizing maintenance activities.

  • Orquestra Platform

    Advanced analytics, performance monitoring and data management.

  • Energy Efficiency

    Optimized systems designed to reduce energy consumption and operating costs.

  • Exclusive Limited Edition Features

    Technological upgrades developed for maximum performance and reliability.

ROBOTIC SOLUTIONS

ROBOTIC
SOLUTIONS

Smart solutions for more autonomous
and efficient production

A complete ecosystem of robotics, automation and intelligent process control designed to optimize production flow, increase productivity and reduce operator dependency throughout the entire edging process.

Lattuada robotic solutions
WHY AUTOMATE YOUR EDGING DEPARTMENT
  1. HIGH FLEXIBILITY

    Processing of different glass sizes, thicknesses and production batches with independent processing programs.

  2. AUTOMATIC GLASS VALIDATION

    Automatic measurement and verification of glass dimensions and position before processing.

  3. EASY TO OPERATE

    One operator can manage the entire line, minimizing manual handling and simplifying daily operations.

  4. OPTIMIZED PROCESS FLOW

    Automatic management of glass handling reduces bottlenecks and improves overall efficiency.

PRODUCTIVITY WITHOUT COMPROMISES
  1. LOWER LABOR COSTS

    Increased automation allows higher productivity with fewer operators and improved workplace safety.

  2. INCREASED PRODUCTIVITY

    Continuous operation, reduced downtime and high-speed robotic handling maximize throughput.

  3. FULLY AUTOMATED PROCESSING

    Automatic loading, processing and unloading ensure consistent production quality and repeatability.

  4. MODULAR AND SCALABLE

    Solutions can evolve over time through additional robots, machines and automation modules.

  5. MAXIMUM UPTIME

    Low-maintenance equipment, remote diagnostics and intelligent monitoring help maximize machine availability.

  6. ADVANCED SAFETY

    Dedicated sensors validate dimensions, positioning and handling conditions before processing.

  7. ENERGY EFFICIENCY

    Advanced vacuum technologies and optimized robot movements significantly reduce energy consumption.

TAILOR-MADE ENGINEERING

INTEGRATED ROBOTIC
SOLUTIONS

Automate your glass processing plant

Every robotic solution is engineered around the customer’s specific production requirements integrating grinding machines, washing machines, robotic handling systems and advanced automation technologies into a single, fully connected production environment. Through production flow analysis, Digital Twin simulations and dedicated engineering expertise, each system is optimized to deliver maximum productivity, flexibility, reliability and future scalability.

ALayout A - compact line
BLayout B - line with washing machine
CLayout C - two-robot line

Our robotic lines are fully customizable and can be configured according to specific production requirements. The examples shown here represent some of the most frequently requested layouts and can be further expanded with additional machines, robots, modules and integrations, ensuring maximum flexibility and scalability.

A / COMPACT LINE

1 edger
1 robot

B / LINE WITH WASHER

2 edgers
1 robot · 1 washer

C / TWO-ROBOT LINE

2 edgers
2 robots · 1 washer

TAILOR-MADE CONFIGURATIONS

we find the solutions
that fit your needs

  • Digital Twin simulations and production flow analysis
  • Mechatronic Engineering
  • Higher Productivity
  • Consistent Quality & Repeatability
  • Optimized Production Flow
  • Automated Glass Handling
  • Enhanced Operator Safety
  • Scalable Automation Platform
  • Industry 4.0 & IoT Ready
  • Low Maintenance, High Uptime
  • Reduced Labor Dependency
ORQUESTRA SOFTWARE

ORQUESTRA

Turn Production Data
into Competitive Advantage.

A digital hub for data, analytics and process optimization. Connect machines, monitor performance and transform production data into actionable insights.

ORQUESTRA
CONNECT

Every machine, process and data source connected in real time.

ANALYZE

Actionable insights for measurable improvements.

OPTIMIZE

Increase productivity, reduce downtime and improve operational efficiency.

Production monitoring in real time
Production monitoring in real time
Energy consumption monitoring
Energy consumption monitoring
Alarm history & analysis
Alarm history & analysis
Production analysis by glass thickness
Production analysis by glass thickness
Real-time machine dashboard
Real-time machine dashboard
Maintenance and service management
Maintenance and service management
Historical production data
Historical production data
Bring Orquestra to your production
MEDIA GALLERY

OUR VIDEOS

Robotic Solutions

Lattuada & Knittel robotic line – Glasstec 2022

CONTACT US

Request a
personalized
consultation

Our experts are available to analyze your production processes and configure the ideal automation solution for your glass processing plant.

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